Celebrate Earth Day on April 22!
In the fast-paced world of flexographic printing, LTI prides itself on maximizing efficiency and reducing waste–two critical factors that can directly impact costs and quality in our printing operations. One often-overlooked yet highly effective solution is the waste vacuum system which not only streamlines production but also contributes to cost savings and sustainability efforts. Your products will have less splices which leads to less waste for you.
Flexographic printing operations generate significant waste, including excess label matrix, die-cut scraps, and liner remnants. Traditional methods of waste management, such as manual removal or gravity-fed chutes, can be inefficient, leading to frequent downtime, increased labor costs, more splices and even production bottlenecks. Moreover, waste accumulation near printing presses can pose safety hazards and reduce overall operational efficiency.
How Waste Removal Vacuum Systems Work
A waste removal vacuum system is a game changer. This vacuum-based solution is designed to automatically remove waste materials from the printing process. The system uses suction to capture label matrix waste and transport it to a designated collection point, preventing buildup and maintaining a clean work environment.
By tailoring the system to the specific needs of a printing operation, LTI can optimize waste handling to enhance productivity, minimize machine downtime, and reduce labor-intensive cleanup tasks. Benefits for LTI and our customers include:
- Increased Production Speed
Manual waste removal can slow down production lines, forcing operators to stop presses periodically to clear waste. With an automated suction waste takeout system, waste is continuously removed, allowing for uninterrupted operation. This leads to higher throughput and improved efficiency.
- Reduced Waste Handling Costs
Traditional waste disposal methods often require additional labor, which adds to operational costs. A suction waste takeout system eliminates the need for manual waste collection, reducing labor expenses while improving worker productivity.
- Improved Print Quality and Consistency
Waste buildup can interfere with proper press operation, leading to defects in print quality. By removing waste promptly, suction systems help maintain consistent print quality and minimize the risk of misprints or production errors.
- Enhanced Workplace Safety and Cleanliness
A suction waste system ensures that waste is effectively contained, keeping the production area clean and safe for workers.
At LTI, we recognize that every flexographic printing operation is unique, and a one-size-fits-all approach to waste management may not be effective. Waste removal takeout systems can be tailored to fit various press configurations, substrate types, and waste output levels, ensuring optimal performance. With sustainability becoming a growing concern, reducing waste is more important than ever. Suction waste systems can be integrated with recycling processes, enabling more efficient waste sorting and disposal, which helps us meet environmental goals while providing the highest level of customer service.
Make it a Clean Earth every day.
At LTI, we’re not just another printer, we’re your partners – and we have been for more than two decades. Our clients run the gamut of modern commerce – from consumer products to products to food and beverage, from health and beauty to apparel – and everything in between. Let us help you identify the best solution for your label, tags, and insert needs. Contact us today.
LTI | ELEVATING BRANDS.